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Custom Flexible packaging

Custom flexible packaging is more than just wrapping your product – it's a strategic solution to enhance brand visibility, protect goods, and minimize environmental impact. At Western Packaging, we specialize in crafting tailor-made packaging solutions that integrate the latest innovations in materials and design. Whether you need sustainable options, food-grade packaging, or cutting-edge technology, we have you covered. Reach out to Western Packaging today to explore the possibilities for your products.

style and size

Flexible packaging is versatile and convenient in various sizes and styles to meet different product needs. Whether you need small sachets for single servings or large pouches for bulk items, flexible packaging can accommodate products of any quantity. Packaging comes in various styles, such as stand-up, flat pouches, gusseted bags, and more, designed to optimize shelf space, enhance product visibility, and facilitate easy handling. Flexible packaging offers customizable options for snacks, beverages, personal care products, household goods, and more, making it an innovative and sustainable choice for modern consumers and businesses.

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stick packs

custom and
standard sizing

156mm max height

25mm

30mm

40mm

57mm

Sachets

custom and
standard sizing

2.5" min - 7" max Width

3" x 3"

3.5" x 3.5"

4" x 6"

5" x 7"

standup pouchs
Cartons
Labels
shrink sleeves

Materials and finishes

Flexible packaging materials and finishes are crucial aspects in the design and production of packaging solutions. They not only provide protection and preservation for the packaged contents but also contribute to the overall aesthetic appeal and functionality.

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Kraft

Kraft material is a popular choice for flexible packaging due to its durability, versatility, and eco-friendly properties. Kraft paper is made from wood pulp, typically sourced from sustainably managed forests. It offers excellent strength and tear resistance, making it ideal for packaging applications where protection of the contents is crucial.

Available for: Stickpacks, Sachets, Stand-up Pouches

White cosmetic web

This type of flexible packaging material is commonly made from materials like polyethylene (PE), polypropylene (PP), or polyester (PET), which offer durability, moisture resistance, and barrier properties to protect the contents from external elements.

Available for: Stickpacks, Sachets, Stand-up Pouches

metallic cosmetic web

This type of flexible packaging material is commonly made from materials like polyethylene (PE), polypropylene (PP), or polyester (PET), which offer durability, moisture resistance, and barrier properties to protect the contents from external elements.

Available for: Stickpacks, Sachets, Stand-up Pouches

Holographic

Holographic film for flexible packaging is a cutting-edge solution that combines the aesthetic appeal of holography with the practicality of flexible packaging materials. This type of film utilizes holographic technology to create mesmerizing visual effects that can enhance the appearance and shelf appeal of products.

Available for: Stickpacks, Sachets, Stand-up Pouches, Labels

Paperboard for cartons only

Paperboard is a type of thick paper stock that is commonly used to make folding cartons. Folding cartons are packaging containers typically used for retail packaging of various products such as food items, cosmetics, pharmaceuticals, and consumer goods.

Available with the following effects: Natural, White, Silver, Holographic

Printing techniques

Flexible packaging is a versatile and cost-effective option for various products. Several common techniques are used to achieve high-quality printing on flexible packaging materials. Here are some of the main printing techniques for flexible packaging:

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Digital printng CMYK+W

Digital printing is a constantly evolving process that has become increasingly popular, especially for low-volume runs and seasonal packaging productions. One of its main advantages is that it doesn't require plates or setup waste, making it cost-effective even for quantities as low as 1,000 units. Over the years, digital printing has undergone significant quality improvements, with advanced CMYK color mixing techniques that closely match a higher number of Pantone inks, making it an ideal choice for full-color jobs.

Flexographic up to 8 colors

Flexographic printing is an excellent choice for high-volume printing due to the fast-drying inks that allow the press to operate quickly. This printing technique offers several advantages, including material durability and a longer shelf life. It is highly versatile and can print on a variety of materials, making it suitable for various applications. Pantone inks ensure precise color matching, and other techniques like cold foil, spot varnishes, and embellishments can be added to the press line to enhance the final product.

Roto-gravue up to 10 colors

Rotogravure printing is a printing process that is used for high-volume packaging printing. It is a high-speed and high-quality process that produces exceptional tonal values in photographs. The process uses long-lasting cylinders that are capable of producing millions of impressions. However, it is more cost-effective for longer runs, and it may not be suitable for shorter projects.

Offset up to 8 colors*

Offset printing is a popular and highly regarded technique widely used in the industry. It involves transferring an image from a printing plate to a rubber cylinder onto a material. This incredibly versatile printing method can print on various surfaces, including wood, cloth, metal, leather, and rough paper.